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In mechanical engineering, gears are intentionally designed with a small clearance known as backlash, because a perfectly tight fit would cause the system to seize almost immediately. As gears rotate at high speeds, friction generates heat, leading the metal teeth to expand; without backlash, this expansion would force the teeth against each other, triggering a thermal runaway that can weld gears together or snap shafts. The gap also allows a microscopic lubrication film to remain between the te
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